Advanced Thermal Management

Liquid Cooling Plates

High-performance cooling solutions for EV battery systems and energy storage applications. Precision-engineered with FSW welding and vacuum brazing technologies.

±0.05mm
Tolerance
IP67
Sealing
1500mm
Max Length
FSW
Welding
Liquid Cooling Plate
Active Cooling

Advanced Technology Overview

Our liquid cooling plates utilize cutting-edge manufacturing processes to deliver superior thermal performance and reliability.

FSW Welding Technology

Friction Stir Welding creates strong, leak-proof joints without thermal distortion, ensuring optimal flow channel integrity.

Vacuum Brazing

Advanced vacuum brazing process for complex internal flow channels with superior heat transfer efficiency.

Helium Leak Testing

Rigorous helium leak testing ensures IP67 protection rating and long-term reliability in demanding applications.

Manufacturing Process
1
CNC Machining
2
FSW Welding
3
Leak Testing

Key Advantages

Superior performance characteristics that set our liquid cooling plates apart in the industry.

Superior Heat Transfer

Optimized flow channel design and high thermal conductivity materials ensure maximum heat dissipation efficiency.

Leak-Proof Design

Advanced welding techniques and rigorous testing ensure zero leakage under extreme operating conditions.

Lightweight Construction

Aluminum construction provides excellent strength-to-weight ratio, crucial for EV applications.

Customizable Design

Flexible design options to meet specific thermal management requirements and space constraints.

Long Service Life

Corrosion-resistant materials and protective coatings ensure reliable operation over extended periods.

High Precision

CNC machining capabilities deliver tight tolerances and consistent quality across large production volumes.

Manufacturing Capabilities

State-of-the-art equipment and processes enable us to deliver high-quality liquid cooling plates at scale.

CNC Machining Centers

  • 5-axis machining centers
  • Large format capability up to 2000mm
  • ±0.05mm tolerance control

Welding Technologies

  • FSW (Friction Stir Welding)
  • Vacuum brazing furnaces
  • TIG welding for aluminum

Quality Control

  • CMM inspection equipment
  • Helium leak testing stations
  • Pressure testing capabilities

Production Metrics

5000+
Units/Month
99.5%
Quality Rate
15
Days Lead Time
24/7
Production
Manufacturing Facility

Application Scenarios

Our liquid cooling plates serve critical thermal management needs across various EV and energy storage applications.

EV Battery Pack Cooling

EV Battery Pack Cooling

Thermal management for automotive battery packs, ensuring optimal performance and safety in passenger vehicles.

  • • Passenger cars & SUVs
  • • Commercial vehicles
  • • Electric buses
Energy Storage Systems

Energy Storage Systems

Large-scale battery storage solutions for renewable energy integration and grid stabilization applications.

  • • Grid-scale storage
  • • Solar + storage systems
  • • Industrial ESS
Power Electronics Cooling

Power Electronics

Cooling solutions for inverters, converters, and charging infrastructure components requiring precise thermal control.

  • • DC-DC converters
  • • Inverters
  • • Charging stations
Marine & Aviation

Marine & Aviation

Specialized cooling plates for electric marine vessels and emerging electric aviation applications.

  • • Electric boats
  • • Marine propulsion
  • • eVTOL aircraft
Industrial Equipment

Industrial Equipment

Heavy-duty cooling solutions for industrial machinery, mining equipment, and construction vehicles.

  • • Mining vehicles
  • • Construction equipment
  • • Industrial machinery
Telecommunications

Telecommunications

Backup power systems and energy storage for telecom infrastructure and data centers requiring reliable cooling.

  • • Data center UPS
  • • Telecom backup power
  • • Edge computing

Project Cases

Real-world implementations showcasing our liquid cooling plate solutions across diverse applications.

European EV Manufacturer

High-Performance EV Battery Cooling

Developed custom liquid cooling plates for a premium European electric vehicle manufacturer, achieving 30% better thermal performance compared to previous solutions.

1200mm
Plate Length
85kWh
Battery Capacity
  • FSW welding for leak-proof joints
  • ±0.03mm flatness tolerance
  • 50,000 units annual production
EV Battery Cooling Case Study
Production Ready
Grid Storage Project

Utility-Scale Energy Storage

Supplied cooling systems for a 100MWh grid-scale energy storage installation, ensuring reliable operation in extreme weather conditions.

100MWh
Storage Capacity
2000+
Cooling Plates
  • Container-based ESS design
  • -40°C to +60°C operation
  • 20-year design life
Energy Storage Case Study
Deployed
Commercial Vehicle Fleet

Electric Bus Fleet Cooling

Engineered robust cooling solutions for electric bus fleets operating in challenging urban environments with high duty cycles.

500+
Buses Equipped
300kWh
Battery Pack Size
  • Heavy-duty construction
  • Vibration-resistant design
  • Easy maintenance access
Electric Bus Case Study
In Service

Corporate Strength

Backed by years of experience, advanced facilities, and a commitment to excellence in liquid cooling solutions.

15+ Years Experience

Deep expertise in precision manufacturing and thermal management solutions for the automotive and energy sectors.

ISO Certified

Comprehensive quality management systems ensuring consistent product quality and customer satisfaction.

Global Supply Chain

Established partnerships with leading automotive and energy companies across Europe, North America, and Asia.

500+
Projects Completed
50+
Global Customers
99.8%
Quality Rate
1M+
Units Delivered

Ready to Discuss Your Project?

Get expert consultation on liquid cooling solutions tailored to your specific thermal management requirements.

Request Technical Consultation

Direct Contact

sales@precisiontech.com
+86 138 0013 8000
Guangdong, China

Response Time

• Technical inquiries: 4 hours
• Quote requests: 24 hours
• Sample requests: 48 hours

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