Contact Us
From Battery Pack Enclosures, Cold Plate, PDU & HV Control Boxes, Global Homologation to the Advanced BMS & VCU Handshake, we turn your concepts into manufacturable, production‑ready solutions.Get design-for-manufacturing feedback, cost estimates, and lead times in one place.
Start the Conversation
Share a few details about your application and project goals. We will review your request and get back to you with the next steps.
Direct Contact
Fast Response Guarantee
Why Contact Astraion
- Turnkey battery pack system integration
- Support for heavy-duty, marine, and off-highway applications
- BYO cells or modules supported
- Engineering through testing and commissioning
- Built for compliance, performance, and deployment
- One-stop DFM: enclosure, cold plate, accessories, assembly and testing
Frequently Asked Questions
Quick answers to common inquiries about our manufacturing services
What file formats do you accept for technical drawings?
We accept STEP, IGES, DWG, PDF, and most CAD formats. For best results, provide 3D models (STEP/IGES) with 2D drawings showing critical dimensions and tolerances.
What file formats do you accept for technical drawings?
We accept STEP, IGES, DWG, PDF, and most CAD formats. For best results, provide 3D models (STEP/IGES) with 2D drawings showing critical dimensions and tolerances.
What is your typical lead-time?
Prototypes: 15-18 days; Small batch (10-100 pcs): 25-30 days; Production volumes: 40-50 days. Complex parts with accessory assembly may require additional time.
Do you support small quantity orders?
Yes, we support orders from single prototypes to high-volume production. Our flexible manufacturing setup is ideal for both R&D projects and production scaling.
What quality certifications and testing do you provide?
We provide dimensional inspection reports (CMM), helium leak testing for sealed components, pressure testing, material certificates, and surface treatment verification. ISO 9001 certified facility.
Can you help optimize designs for manufacturing?
Absolutely. Our DFM analysis identifies opportunities to reduce costs, improve manufacturability, and enhance part performance. This service is included with all quotes.
What is your approach to confidentiality and IP protection?
We maintain strict confidentiality protocols and are happy to sign NDAs before reviewing your technical information. Your designs and specifications are fully protected.
What is SOC, SOH, and SOP in a BMS?
SOC (State of Charge) is like the battery percentage on your phone. SOH (State of Health) indicates how much useful life the battery pack still has left. SOP (State of Power) tells the vehicle how much power it can safely deliver at any given moment. Accurate SOX algorithms are truly the heart and soul of a high-performance BMS.
What is HVIL and why is it mandatory?
HVIL (High-Voltage Interlock Loop) is essentially a low-voltage monitoring circuit arranged in a loop. Think of it like the wiring in a security alarm system: if someone tries to unplug a high-voltage connector while the system is live, or if a severe collision occurs, the HVIL circuit opens immediately and alerts the PDU to shut off the hundreds of volts of high-voltage power at once, helping prevent potentially fatal electric shock.
Why do we need "CAN-bus Handshake"?
At its core, a communication handshake is a way of translating between different hardware “languages.” The battery pack (BMS) speaks one dialect, the vehicle control unit (VCU) speaks another, and the charging station speaks yet another language. By defining a custom CAN communication matrix upfront, we create a shared communication “dictionary” for all parties, ensuring they can connect and communicate seamlessly right away—without triggering fault codes.
