EV Battery Systems & ESS Components

Precision-Engineered Products

We manufacture high-performance battery housings, liquid cooling plates, structural components and electronic housings for EV, ESS, marine, industrial and heavy-duty applications. All components are produced with high-precision CNC machining, advanced joining processes and strict quality control.

±0.05 mm
Machining Accuracy
IP67 / IP69K
Sealing Performance
100%
Leak-Tested Cooling Plates
Prototype
7–15 Days Lead Time
EV Battery System Components
Key Components
Battery Housings
Thermal Control
Cooling Plates
Complete Manufacturing Solutions

Complete Product

A complete portfolio of precision-machined and engineered components designed for demanding thermal, structural and sealing requirements in EV battery systems and energy storage systems.

Battery Pack Enclosures & Trays

High-strength, lightweight and precision-machined battery trays and housings.

Designed for optimal structural performance, sealing integrity and manufacturability in EVs and ESS units.

Aluminum or steel battery housings with FSW welded structural trays

Multi-step CNC machining for high flatness and IP67/IP69K sealing grooves

Liquid Cooling Plates

High-performance cooling solutions for battery packs and power electronics.

Manufactured through vacuum brazing, FSW or CNC machining depending on thermal and pressure requirements.

Micro-channel brazed plates and extruded CNC cooling plates

Helium leak rate ≤ 1×10⁻⁵ mbar·L/s with uniform flow distribution

Structural Metal Components

Structural and support components for modules and pack assemblies.

Module end plates, compression plates, brackets and support structures with precision flatness control.

High-strength aluminum and steel machining for structural stability

Designed to match module hardware and pack level integration

Electronic Housings

Precision housings for electronics requiring thermal stability and EMI protection.

CNC-machined aluminum housings with integrated sealing grooves and tight tolerance threads.

EMI-compatible structural features and surface finishing options

Robust designs for harsh automotive and industrial environments

Module Hardware Parts

Supporting components used in the assembly of battery modules and ESS systems.

Busbar supports, connection brackets, retainer plates and custom machined hardware for reliable module assembly.

Custom geometries matched to your cell format and pack design

Energy Storage System Components

Precision components for residential, commercial and utility-scale ESS units.

ESS cooling plates, large-format structural housings and customized thermal structures for long-life energy storage.

Designed for residential, C&I and utility-scale battery cabinets

Manufacturing Excellence

Why Choose Our

A product is only as reliable as the process behind it. Our manufacturing system is built for consistency, safety and performance in battery-critical environments.

From prototype support to mass production, we combine precision machining, advanced joining technologies and automotive-level quality control to ensure every component meets your program requirements.

±0.05mm
Precision Tolerance
IP67
Sealing Standard
EV Battery Components Manufacturing

Core Manufacturing Capabilities

Advanced technologies and proven processes for mission-critical battery components.

Precision Machining

Precision Machining

±0.05 mm tolerance for large components and complex geometries with superior surface finish.

3/4/5-axis CNC machining
Large-format gantry mills
High flatness control for sealing
Advanced Joining

Advanced Joining

FSW welding, vacuum brazing and laser welding for robust thermal performance solutions.

FSW for battery trays & channels
Vacuum brazing micro-channels
Low distortion, high reliability
Leak-Proof Testing

Leak-Proof Testing

100% helium leak testing for cooling plates and sealed enclosures with precision validation.

Helium leak ≤ 1×10⁻⁵ mbar·L/s
Pressure testing & validation
IP67/IP69K sealing design
Quality Engineering

Quality Engineering

Automotive-level quality control and engineering collaboration from design to mass production.

DFM & sealing design support
Material certification & traceability
Prototype to production scaling
Application-Specific Solutions

Products by

Products are optimized for different environments and operating profiles, from on-road EVs to marine and industrial power systems.

Browse All Applications
Electric Commercial Vehicles

Electric Commercial Vehicles

Battery trays, cooling plates and HV housings for buses, trucks and delivery fleets.

High vibration & long life designs
Construction & Mining Machinery

Construction & Mining Machinery

Reinforced housings and structures for extreme load and harsh environments.

Robust off-highway duty cycles
Marine & Inland Vessels

Marine & Inland Vessels

Anti-corrosion cooling plates and sealed metal enclosures for marine ESS and propulsion.

Salt spray & humidity optimized
Energy Storage Systems

Energy Storage Systems (ESS)

Large-format housings and thermal structures for residential, C&I and utility-scale ESS.

Scalable modular platforms
Industrial Power Electronics

Industrial Power Electronics

PDU housings, inverter housings and thermal components for industrial converters and drives.

High reliability continuous operation
Aerospace & Aviation

Aerospace & Aviation

Lightweight battery enclosures and cooling systems for electric aircraft and UAV applications.

Weight-optimized aviation grade

Don't see your application?

We design custom solutions for specialized requirements across diverse industries.

Discuss Custom Solutions

Manufacturing Capabilities Supporting Our Products

Our product performance relies on advanced manufacturing capabilities and controlled processes from raw material to final assembly.

CNC Machining

3/4/5-axis CNC machining for complex geometries, large-format components and ±0.05 mm tolerance.

FSW Welding

Friction Stir Welding for structural trays and cooling channels with minimal distortion and high joint strength.

Vacuum Brazing

Advanced vacuum brazing for micro-channel cooling plates and complex sealed structures.

Leak & Quality Testing

Helium leak testing (1×10⁻⁵ mbar·L/s), dimensional validation and automotive-level quality control.

Surface Finishing

Anodizing, powder coating, blasting and other finishes tailored to your application and environment.

Assembly & Final Validation

Assembly services, functional checks and packing solutions ready for line-side delivery.

Success Stories

Highlighted

Selected cases showcasing our experience in EV battery trays, vacuum-brazed cooling plates and high-voltage control housings.

50+ Completed Projects
Global Customers
Case 1 — EV Battery Tray

FSW Welded EV Battery Tray

FSW welded structure + CNC finishing + IP67 sealing for a multi-module battery pack in a commercial EV platform.

  • • High flatness base for module mounting
  • • Integrated stiffeners and lifting points
Case 2 — Cooling Plate

Vacuum-Brazed Cooling Plate

High-density micro-channel design with validated pressure resistance for a high-power ESS project.

  • • Optimized flow distribution and pressure drop
  • • 100% helium leak-tested
Case 3 — HV Control Housing

High-Voltage Control Box Housing

Precision-machined aluminum housing with EMI-compatible structural features and sealing design.

  • • Tight tolerance thread machining
  • • Surface finishing for corrosion resistance

Need Product Specifications or a Quotation?

Partner with us for reliable, high-quality metal components that meet the demanding requirements of EV battery systems and energy storage applications.

Global Supply

Serving customers in Europe, North America and Asia for EV and ESS programs.

Automotive-Level Quality

Material traceability, process control and rigorous validation for battery-critical parts.

Prototype to SOP

Fast prototype development and scalable mass production to support your full project lifecycle.