Mining Truck
High-strength aluminum battery enclosures, liquid cooling systems, and structural components engineered for extreme mining environments. Built to withstand heavy vibration, dust, and impact loads.
Heavy-Duty Battery Enclosure
Mining Truck EV Solutions
Electric mining trucks demand exceptional reliability, structural integrity, and thermal management under extreme conditions. Our aluminum components deliver the performance mining operations require.
Extreme Environment Challenges
Heavy Vibration & Impact
Constant vibration from rough terrain and heavy payload impacts require robust structural design.
Dust & Moisture Ingress
Mining environments demand IP68 sealing to prevent contamination of electrical systems.
High Heat Generation
Large battery packs under heavy load require efficient thermal management systems.
Corrosive Environment
Chemical exposure and moisture require advanced surface treatments and material selection.
Structural Integrity
FSW welded aluminum structures provide superior strength-to-weight ratio.
Thermal Management
Advanced cooling plates maintain optimal battery temperature under heavy loads.
Environmental Protection
IP68 rated enclosures protect against dust, water, and chemical exposure.
Product Solutions for Mining Trucks
Comprehensive aluminum manufacturing solutions designed specifically for mining truck EV applications.
Battery Pack Enclosures & Trays
Heavy-duty aluminum battery enclosures engineered for mining truck applications. Our FSW welding technology ensures structural integrity under extreme vibration and impact loads.
High-Strength FSW Welding
Friction Stir Welding creates continuous, high-strength joints with minimal distortion for large battery trays up to 2000mm length.
IP68 Sealing Performance
Helium leak testing ensures complete protection against dust and water ingress in harsh mining conditions.
Impact Resistance
Reinforced aluminum structures with optimized rib design to withstand mining operation impacts and vibration.
Cooling Plates & Thermal Management
Advanced liquid cooling solutions for mining truck battery systems. Our microchannel and FSW cooling plates maintain optimal battery temperatures under heavy load conditions.
Microchannel Technology
Vacuum brazed microchannel cooling plates with channels as small as 0.5mm for maximum heat transfer efficiency.
High Pressure Rating
Burst pressure tested cooling plates rated for up to 30 bar operating pressure with helium leak testing verification.
Corrosion Resistance
Specialized surface treatments and material selection for long-term reliability in corrosive mining environments.
Structural & Mounting Components
Precision-machined aluminum structural components including battery module frames, mounting brackets, and support structures designed for mining truck applications.
Precision CNC Machining
5-axis CNC machining centers deliver ±0.02mm tolerance for critical mounting interfaces and structural components.
Load-Bearing Design
Structural components engineered to handle mining truck payload and dynamic loads with safety factors built in.
Modular Integration
Compatible mounting interfaces designed for easy integration with existing mining truck chassis and systems.
Engineering & Manufacturing Capabilities
Advanced manufacturing processes and engineering support designed specifically for mining industry requirements.
Precision CNC Machining
- 5-axis machining centers
- Large format capability (2500mm)
- ±0.02mm tolerance
- CMM quality verification
FSW Welding Technology
- Continuous welds up to 2000mm
- Minimal distortion welding
- Superior weld strength
- Aluminum alloy expertise
Helium Leak Testing
- Mass spectrometry detection
- 10⁻⁶ Pa·m³/s sensitivity
- IP68 verification
- 100% component testing
Complete Process Chain
Material Sourcing & Inspection
Certified aluminum alloys with material traceability
Precision CNC Machining
Multi-axis machining with SPC quality control
FSW/Brazing Assembly
Advanced joining processes for sealed structures
Testing & Verification
Helium leak testing, pressure testing, dimensional inspection
Surface Treatment & Finishing
Anodizing, powder coating, corrosion protection
Technical Specifications
Detailed technical capabilities and performance specifications for mining truck EV components.
Dimensional & Machining Ranges
Maximum Dimensions
Length: 2500mm
Width: 1600mm
Height: 800mm
Machining Tolerance
General: ±0.05mm
Critical: ±0.02mm
Flatness: 0.05mm
Wall Thickness
Minimum: 1.5mm
Maximum: 50mm
Typical: 3-8mm
Surface Finish
Ra 0.8μm (standard)
Ra 0.4μm (precision)
Ra 0.2μm (critical)
Structural Performance & Load Ratings
Load Capacity
Pressure & Sealing
Materials & Surface Treatments
Material Options
6061-T6 Aluminum
High strength, excellent weldability, corrosion resistant
Yield Strength: 276 MPa | Thermal Conductivity: 167 W/mK
6082-T6 Aluminum
Superior structural properties, high fatigue resistance
Yield Strength: 310 MPa | Thermal Conductivity: 180 W/mK
3003 Aluminum
Excellent formability, brazing compatibility
Yield Strength: 145 MPa | Thermal Conductivity: 190 W/mK
Surface Treatments
Type II Anodizing
Enhanced corrosion resistance, improved wear properties
Hard Anodizing
Maximum wear resistance for high-stress applications
Powder Coating
Superior corrosion protection, color options available
Chemical Passivation
Enhanced natural oxide layer for marine environments
Applications & Use Cases
Real-world mining applications where our EV components deliver proven performance and reliability.
Open Pit Mining
Large-scale open pit operations with extreme dust, temperature variations, and continuous heavy loading cycles.
- 300+ ton payload capacity
- 24/7 operation cycles
- Extreme dust environments
- Temperature range: -40°C to +70°C
Underground Mining
Confined underground environments with high humidity, chemical exposure, and space constraints.
- Compact battery packaging
- Enhanced ventilation cooling
- Chemical resistance required
- Zero emission compliance
Quarry Operations
Stone and aggregate quarries with high silica dust, water exposure, and frequent washing cycles.
- Silica dust protection
- Water jet cleaning compatible
- Abrasion resistant surfaces
- IP68 sealed enclosures
Case Study: 240-Ton Mining Truck
Successful deployment of our battery enclosure and cooling system in a major copper mining operation, delivering 18 months of trouble-free operation.
Ready for Mining Applications?
Get a custom quote for your mining truck EV components. Our engineering team will work with you to optimize designs for your specific application requirements.
Request Quote
Engineering Support
DFM Analysis
Design optimization for mining environment manufacturability
Rapid Prototyping
7-15 day prototype delivery for testing validation
Testing & Validation
Complete helium leak testing and pressure validation