Micro-channel
High-performance micro-channel cooling plates engineered for superior thermal management in EV battery systems, ESS applications, and power electronics. Precision manufactured with FSW welding technology.
Helium leak volumes
Helium leak testing and dimensional
Performance Summary
Industry-leading thermal performance with optimized flow distribution and minimal pressure drop.
Internal Structure Design
Optimized micro-channel geometry ensures uniform coolant distribution and maximum heat transfer efficiency while maintaining structural integrity.
Serpentine Channel Design
Maximizes coolant residence time and heat exchange surface area
Manifold Distribution
Ensures uniform flow distribution across all micro-channels
FSW Sealed Joints
Friction Stir Welding provides leak-proof, high-strength sealing
Micro-channel Variants
Multiple configurations available to meet specific thermal management requirements across different applications.
Single-Pass Design
Straight-through flow pattern ideal for high flow rate applications with minimal pressure drop requirements.
- Low Pressure Drop
- High Flow Rate
- Simple Manufacturing
Serpentine Pattern
Multi-pass serpentine channels maximize heat transfer coefficient and temperature uniformity across the plate.
- Maximum Heat Transfer
- Uniform Temperature
- Compact Design
Parallel Channels
Multiple parallel micro-channels with optimized manifold design for balanced flow distribution and redundancy.
- Flow Redundancy
- Balanced Distribution
- Scalable Design
Engineering Advantages
Technical benefits that make our micro-channel cooling plates the preferred choice for demanding thermal management applications.
Superior Heat Transfer
Micro-channel geometry increases surface area-to-volume ratio by 300-500% compared to conventional cooling plates.
Reduced Thermal Resistance
Advanced channel design minimizes thermal boundary layer thickness, achieving thermal resistance as low as 0.1 K·cm²/W.
Lightweight & Compact
Up to 40% weight reduction compared to traditional cooling methods while maintaining superior thermal performance.
Performance Comparison
Manufacturing & Process Capabilities
Advanced manufacturing processes ensure precision, quality, and repeatability for every cooling plate.
5-Axis CNC Machining
High-precision channel machining with ±0.05mm tolerance on critical dimensions.
- Complex Geometry Capability
- Surface Finish Ra 0.4μm
- Automated Production
FSW Welding Technology
Friction Stir Welding ensures leak-proof sealing with superior joint strength.
- Zero Porosity Welds
- Minimal Heat Distortion
- 100% Joint Efficiency
Quality Control Systems
Comprehensive inspection and testing protocols ensure consistent quality.
- CMM Dimensional Inspection
- Statistical Process Control
- Traceability Documentation
Testing & Validation
Comprehensive testing protocols ensure every cooling plate meets stringent performance and reliability standards.
Pressure Testing
Thermal Performance
Leakage Testing
Testing Equipment & Standards
Helium Mass Spectrometer
Ultra-sensitive leak detection
Thermal Imaging System
Temperature distribution analysis
Hydraulic Test Station
Pressure & flow rate testing
Environmental Chamber
Temperature cycling tests
Applications
Our micro-channel cooling plates are engineered for demanding thermal management applications across multiple industries.
Electric Vehicle Batteries
Precision thermal management for EV battery packs, maintaining optimal cell temperatures for performance and longevity.
- Passenger Vehicle Battery Packs
- Commercial Vehicle Systems
- High-Performance Racing EVs
- Battery Module Integration
Energy Storage Systems
Large-scale energy storage thermal management for grid applications, solar integration, and industrial backup systems.
- Grid-Scale Storage Systems
- Solar + Storage Integration
- Container Storage Solutions
- Residential Battery Systems
Power Electronics
High-density cooling solutions for inverters, converters, and other power electronic components requiring precise temperature control.
- EV Inverter Cooling
- DC-DC Converter Systems
- Charging Infrastructure
- Industrial Power Modules
Engineering Case Studies
Real-world applications showcasing the performance and reliability of our micro-channel cooling solutions.
Premium EV Battery Pack Cooling
Developed custom micro-channel cooling plates for a luxury EV manufacturer's high-performance battery pack, achieving 35% better thermal uniformity compared to previous design.
Key Achievements:
- Maintained cell temperature within ±1.5°C across entire pack
- Reduced parasitic power consumption by 12%
- Passed 10,000+ thermal cycling tests
Thermal Distribution Analysis
Before vs. After Implementation
Container ESS Installation
1MWh Grid-Scale Storage System
Grid-Scale ESS Thermal Management
Engineered cooling solution for 1MWh containerized energy storage system, ensuring optimal performance in extreme ambient conditions from -20°C to +50°C.
Technical Highlights:
- Modular cooling plate design for easy maintenance
- Integrated temperature monitoring system
- IP54 protection rating for outdoor installation
Customization Guide
Step-by-step guide to ordering custom micro-channel cooling plates tailored to your specific requirements.
How to Order
Submit Technical Requirements
Provide thermal load, coolant specifications, dimensional constraints, and performance targets.
Upload CAD Files
Share 2D/3D drawings, interface requirements, and mounting specifications for accurate quotation.
Engineering Review
Our engineers analyze requirements and provide DFM recommendations and optimizations.
Prototype & Validation
Rapid prototyping, testing, and validation before full-scale production commitment.
Required Specifications
Thermal Requirements
- Heat dissipation (W/cm²)
- Operating temperature range
- Temperature uniformity requirements
- Maximum junction temperature
Coolant Specifications
- Coolant type (water, glycol, dielectric)
- Flow rate range (L/min)
- Inlet temperature
- Maximum pressure drop
Mechanical Constraints
- Overall dimensions (L × W × H)
- Weight limitations
- Mounting interface requirements
- Material preferences
Ready to Get Started?
Upload your CAD files and technical requirements to receive a detailed engineering proposal within 48 hours.
Technical FAQ
Engineer-focused answers to common technical questions about micro-channel cooling plates.
Ready to Optimize Your Thermal Management?
Upload your CAD files and technical requirements to receive a comprehensive engineering proposal with thermal analysis and cost estimation within 48 hours.
Upload CAD Files
Submit your 2D/3D drawings, technical specifications, and requirements for detailed engineering analysis.
Request Quote
Get detailed pricing, lead times, and technical recommendations based on your specific cooling requirements.
48-Hour Response
Engineering analysis and proposal delivery
Global Shipping
Worldwide delivery with quality assurance
Technical Support
Dedicated engineering support throughout project