Aluminum Battery
Advanced aluminum battery trays engineered for EV and ESS applications. Precision CNC machining and FSW welding technology ensure superior structural integrity and dimensional accuracy.
Advanced Manufacturing Technology
Our aluminum battery trays leverage cutting-edge manufacturing processes to deliver exceptional quality and performance for EV and energy storage applications.
5-Axis CNC
High-precision machining with ±0.1mm tolerance for complex geometries and multi-surface operations.
FSW Technology
Friction Stir Welding ensures superior joint strength with minimal distortion and excellent surface finish.
CMM Inspection
Coordinate measuring machines ensure dimensional accuracy and compliance with automotive standards.
Surface Finish
Anodizing, powder coating, and other surface treatments for corrosion resistance and durability.
Why Choose Our Battery Trays
Engineered for performance, built for reliability. Our aluminum battery trays deliver superior advantages for your EV and ESS projects.
Lightweight Design
Advanced aluminum alloys reduce weight by up to 40% compared to steel alternatives while maintaining structural integrity.
Superior Protection
IP67 rating ensures complete protection against dust and water ingress for reliable performance in all conditions.
Precision Manufacturing
±0.1mm tolerances and superior flatness ensure perfect fit and compatibility with battery modules and cooling systems.
Fast Delivery
Streamlined production processes enable rapid prototyping and scalable manufacturing from samples to volume production.
Manufacturing Capabilities
State-of-the-art equipment and advanced manufacturing processes ensure consistent quality and precision for every battery tray we produce.
CNC Machining Centers
- 5-axis machining centers
- Large format capability (6000mm)
- ±0.1mm precision tolerance
- 24/7 unmanned operation
FSW Welding Systems
- Advanced FSW technology
- Minimal distortion welding
- Superior joint strength
- Automated positioning
Quality Inspection
- CMM coordinate measuring
- Helium leak testing
- Surface roughness testing
- Material certification
Applications & Industries
Our aluminum battery trays serve critical applications across multiple industries, providing reliable structural solutions for energy storage systems.
Electric Vehicles
Battery pack structural components for passenger cars, commercial vehicles, and electric buses.
- Passenger EV battery packs
- Commercial vehicle chassis
- Electric bus battery systems
Energy Storage Systems
Structural components for residential, commercial, and utility-scale energy storage installations.
- Grid-scale ESS cabinets
- Residential battery systems
- Container storage solutions
Industrial Equipment
Specialized battery enclosures for industrial machinery, marine applications, and backup power systems.
- UPS battery enclosures
- Marine battery systems
- Telecom backup power
Project Case Studies
Successful implementations of our aluminum battery tray solutions across diverse applications and industries.
Premium EV Battery Pack
Large-scale production of aluminum battery trays for a leading European EV manufacturer, delivering 50,000+ units with zero quality defects.
- 6061-T6 aluminum construction
- FSW welding for superior strength
- IP67 protection rating achieved
Grid-Scale ESS Project
Custom aluminum battery trays for utility-scale energy storage containers, supporting 100MWh installation capacity across multiple sites.
- Modular tray design system
- Integrated cooling channels
- Seismic compliance certified
Corporate Strength & Capabilities
Backed by years of experience and cutting-edge facilities, we deliver consistent quality and reliability for your most demanding projects.
Quality Certifications
- ISO 9001:2015 Certified
- IATF 16949 Automotive
- ISO 14001 Environmental
- OHSAS 18001 Safety
Global Reach
- Europe: 40% of projects
- North America: 35%
- Asia Pacific: 25%
- Multilingual support
Production Capacity
- 10,000+ units/month
- Scalable production lines
- Rapid prototyping (7 days)
- Volume production ready
Ready to Start Your Project?
Get in touch with our engineering team to discuss your aluminum battery tray requirements. We provide comprehensive solutions from design to delivery.
Email Support
sales@astraiondynamics.com
Phone Support
+86 17324129963
Response Time
Within 24 hours